Multi-functional slurry magnetic separator for glaze and ceramic industry - PLC intelligent magnetic control, adjustable magnetic field, iron impurity removal rate up to 98.5%
The slurry magnetic separator is a device that utilizes magnetic force to separate magnetic substances from non - magnetic substances in the slurry. For purifying ceramic billets, the main type is the electromagnetic magnetic separator.
Inside the electromagnetic separator, there are electromagnetic coils. When these coils are connected to the power supply, a strong magnetic field is generated. When the ceramic body slurry containing magnetic impurities passes through the magnetic field area of the magnetic separator, according to the principles of magnetism, the magnetic impurities will be affected by the magnetic field force. Under the action of this magnetic force, the magnetic impurities are adsorbed on the magnetic poles or magnetic media of the magnetic separator, while the non - magnetic substances in the ceramic body, which are not affected by the magnetic field, continue to flow with the slurry, thus achieving the separation of magnetic impurities from the ceramic body. In practical applications, the magnetic field intensity can be flexibly adjusted according to the content and nature of magnetic impurities in the ceramic body and the requirements for the iron removal effect, so as to achieve the desired iron removal result.
The slurry magnetic separator can efficiently remove iron impurities from ceramic body materials through gradient magnetic field adsorption, addressing the pain points of low efficiency and high pollution in traditional methods. It is core equipment for improving quality and reducing costs in the ceramic industry. Due to the high compatibility of its working principle with the ceramic production process, it has become the preferred solution for the purification of green bodies.
- Raised box and high separation area: JC's slurry magnetic separator adopts a raised box design. Compared with ordinary equipment, the internal magnetic medium layer is significantly increased, just like expanding the equipment. Under the same filtration conditions, the ability to adsorb magnetic substances is significantly enhanced, and the working efficiency is 20% - 25% higher than that of equipment of the same specification in the market.
A medium-sized ceramic manufacturing enterprise in China originally took 8 hours to process 10 tons of billets per day. However, after switching to JC slurry for iron removal, the same processing capacity can now be processed in about 6 hours, with a significant increase in production capacity. Meanwhile, the higher sorting area significantly enhances the probability of capturing magnetic substances, increasing by 5% to 10% compared to conventional equipment. This makes magnetic impurities nowhere to hide and adds an extra layer of security to the purity of the billet.
- hoisting arm for JC slurry magnetic separator: In a large tile factory in Guangzhou, China, it used to take five workers four hours to maintain the medium of the magnetic separator each time, and the labor cost was as high as 2,000 yuan. After using the JC slurry magnetic separator, only two workers are needed to complete the same work in two hours. The labor cost for a single maintenance has dropped to 600 yuan, a reduction of over 70%. The maintenance efficiency has also been significantly enhanced. It has increased from only being able to maintain one device per day to two, with an efficiency improvement of over 30%. It not only saves labor costs but also shortens equipment downtime, making the production pace faster and more stable!
Commodity attributes
| Feature Category |
Technical Innovation |
Key Performance Highlights |
| Magnetic Field System |
Energy - Concentrating Ring Magnetic Circuit Design |
- Uniform and stable magnetic field distribution, enhancing adsorption efficiency
- Adjustable magnetic field strength via PLC intelligent control system
- Real - time voltage monitoring and automatic adjustment
- Unaffected by temperature changes, ensuring consistent performance |
| |
Constant Current Control Technology |
Overcomes magnetic field fluctuations caused by temperature in traditional constant voltage control methods |
| Medium System |
Ultra - High - Density Medium Mesh |
Capable of precisely capturing minute iron filings, rust, and other impurities, even those as tiny as a strand of hair |
| Box and Sorting Area |
Taller Box Design with Increased Magnetic Medium Layers |
- 20% - 25% higher working efficiency than similar equipment
- 5% - 10% increased probability of capturing magnetic substances |
| Oil Circuit Purification System |
Special Filter Screen and Multi - Layer Purification Structure |
- Extends lubricating oil lifespan from 3 months to 7 months
- Annual cost savings exceeding $4,000 (approximate conversion)
- 80% reduction in equipment downtime |
| Maintenance System |
Lifting Arm Design for Medium Disassembly |
- Single - person operation
- 70% reduction in maintenance labor costs
- 30% increase in maintenance efficiency |
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Multi Functional Slurry Magnetic Separator For Glaze And Ceramic Industry Images
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