Paint/pigment slurry gradient magnetic field separator, removes iron impurities to stabilize color, reduces color difference by 80%, suitable for high-end coating production
The slurry magnetic separator is a device that utilizes magnetic force to separate magnetic substances from non - magnetic substances in the slurry. For purifying ceramic billets, the main type is the electromagnetic magnetic separator.
Inside the electromagnetic separator, there are electromagnetic coils. When these coils are connected to the power supply, a strong magnetic field is generated. When the ceramic body slurry containing magnetic impurities passes through the magnetic field area of the magnetic separator, according to the principles of magnetism, the magnetic impurities will be affected by the magnetic field force. Under the action of this magnetic force, the magnetic impurities are adsorbed on the magnetic poles or magnetic media of the magnetic separator, while the non - magnetic substances in the ceramic body, which are not affected by the magnetic field, continue to flow with the slurry, thus achieving the separation of magnetic impurities from the ceramic body. In practical applications, the magnetic field intensity can be flexibly adjusted according to the content and nature of magnetic impurities in the ceramic body and the requirements for the iron removal effect, so as to achieve the desired iron removal result.
The slurry magnetic separator can efficiently remove iron impurities from ceramic body materials through gradient magnetic field adsorption, addressing the pain points of low efficiency and high pollution in traditional methods. It is core equipment for improving quality and reducing costs in the ceramic industry. Due to the high compatibility of its working principle with the ceramic production process, it has become the preferred solution for the purification of green bodies.
- Ultra-high density medium net: JC's slurry magnetic separator is equipped with a specially designed ultra-high density medium net, which is like a fine "magnetic capture net". Whether it is common magnetic substances or tiny impurities such as iron filings and rust that are hard to distinguish with the naked eye, they can all be precisely adsorbed. For example, in a certain large-scale ceramic factory, before introducing this equipment, the fine rust in the green bodies often caused black spots on the products, and the defective rate was as high as 8%. After use, all these impurities were eradicated in one net, the defective product rate dropped directly to 2%, the product qualification rate significantly increased, and the market competitiveness greatly enhanced.
- Special filter screen and multi-layer purification structure design: JC slurry iron removal adopts a special filter screen and multi-layer purification structure, which is like installing a "dedicated purifier" on the equipment's oil circuit. It can precisely intercept metal debris, dust and other trace impurities in the oil, ensuring the unobstructed flow of the oil circuit. The problems such as equipment lag and unstable operation caused by impurities blocking the oil passage in the past can all be easily solved, which has increased the trouble-free operation time of the equipment.
In practical applications, a certain ceramic factory in China used to need to change the lubricating oil every three months and often had to shut down the equipment for maintenance due to poor oil flow. After using our slurry separator designed with an oil filter, the service life of the lubricating oil has been more than doubled, and the replacement cycle has been extended to about 7 months. The annual cost of purchasing lubricating oil has been saved by over 30,000 yuan. The number of equipment shutdowns due to oil circuit problems has been reduced by 80%, production efficiency has been significantly improved, and equipment maintenance costs have also been significantly reduced. Choosing our equipment means choosing peace of mind, high efficiency and high cost performance!
Commodity attributes
| Feature Category |
Technical Innovation |
Key Performance Highlights |
| Magnetic Field System |
Energy - Concentrating Ring Magnetic Circuit Design |
- Uniform and stable magnetic field distribution, enhancing adsorption efficiency
- Adjustable magnetic field strength via PLC intelligent control system
- Real - time voltage monitoring and automatic adjustment
- Unaffected by temperature changes, ensuring consistent performance |
| |
Constant Current Control Technology |
Overcomes magnetic field fluctuations caused by temperature in traditional constant voltage control methods |
| Medium System |
Ultra - High - Density Medium Mesh |
Capable of precisely capturing minute iron filings, rust, and other impurities, even those as tiny as a strand of hair |
| Box and Sorting Area |
Taller Box Design with Increased Magnetic Medium Layers |
- 20% - 25% higher working efficiency than similar equipment
- 5% - 10% increased probability of capturing magnetic substances |
| Oil Circuit Purification System |
Special Filter Screen and Multi - Layer Purification Structure |
- Extends lubricating oil lifespan from 3 months to 7 months
- Annual cost savings exceeding $4,000 (approximate conversion)
- 80% reduction in equipment downtime |
| Maintenance System |
Lifting Arm Design for Medium Disassembly |
- Single - person operation
- 70% reduction in maintenance labor costs
- 30% increase in maintenance efficiency |
Product Tags:
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